How Hengsheng’s Custom Cast Aluminum Lamp Posts Transformed Spain’s City

Hengsheng's cast aluminum lamp posts have revolutionized street lighting across Spain, combining durability with elegant design. Custom-engineered for coastal climates, our aluminum lamp poles resist corrosion while reducing maintenance costs by 40%. The city of Valencia reported 30% energy savings after installing 500+ units, with enhanced nighttime visibility and historic district preservation.
How Hengsheng’s Custom Cast Aluminum Lamp Posts Transformed Spain’s City

1. Project Overview

In 2023, Valencia’s Municipal Urban Planning Department launched a €15 million initiative to modernize lighting across 12 historic districts while meeting EU sustainability targets. After evaluating 7 international suppliers, they selected Hengsheng as their exclusive cast aluminum lamp posts provider.

Key Project Data:
📍 Location: Valencia, Spain (coastal Mediterranean climate)
📅 Timeline: March 2023 – September 2024
📊 Scope: 537 custom lamp posts


2. Custom Engineering Solutions

2.1 Material Innovation

  • Developed AlSi7Mg0.3-T6 alloy specifically for Valencia’s:

    • High humidity (avg. 72% RH)

    • Salt-laden sea breezes

    • Urban pollution resistance

  • Passed EN 1706 and ISO 9227 corrosion tests (2,000+ salt spray hours)

2.2 Structural Design

Parameter Specification
Height 8m (main roads), 5m (alleys)
Wind Resistance 140km/h (Beaufort Scale 12)
Load Capacity Supports 18kg LED luminaires + sensors
Base Type Flange-mounted (Ø420mm)

2.3 Aesthetic Customization

  • Color: RAL 8017 (Chocolate Brown) to match historic buildings

  • Texture: Sand-cast finish replicating 19th-century ironwork

  • Custom Branding: Valencia’s city emblem cast into each post base


3. Manufacturing & Logistics

3.1 Production Process

  1. Pattern Making: 3D-printed prototypes approved by Valencia’s heritage committee

  2. Casting: Low-pressure die casting at our Ningbo facility

  3. Machining: CNC precision for mounting interfaces

  4. Surface Treatment:

    • Shot blasting (SA 2.5 standard)

    • Triple-layer electrostatic coating

  5. Quality Control: 100% X-ray inspection for porosity

3.2 Shipping & Installation

  • Packaging: Each post foam-wrapped + crated in anti-corrosion paper

  • Transport: 12×40HQ containers via Rotterdam transshipment

  • On-Site Support: Sent 3 engineers for installation supervision


4. Measurable Outcomes

4.1 Performance Metrics

✅ Energy Savings: 42% reduction vs. old HPS system
✅ Maintenance Costs: €23,500/year saved (per city audit)
✅ Durability: Zero corrosion/fading after 18 months

4.2 Community Impact

  • 27% increase in nighttime pedestrian traffic

  • 15% reduction in lighting-related complaints

  • Featured in El País as “model sustainable infrastructure”


5. Client Testimonials

Official Statement:
“Hengsheng’s technical team solved our biggest challenge – creating historically appropriate lighting that meets modern efficiency standards. Their cast aluminum solution outperformed local suppliers in both quality and cost.”
— Dra. Elena Navarro, Valencia Urban Innovation Office

Contractor Feedback:
*”The pre-drilled cable channels saved us 3 weeks of installation time. Even the heritage inspectors approved the finish quality immediately.”*
— Miguel Ángel, Grupo Electra (Installation Contractor)


6. Why This Matters for Your Project?

This case demonstrates our capability to deliver:
🔹 Climate-Adaptive Designs (coastal/marine versions available)
🔹 Large-Scale Production (500+ units with consistent quality)
🔹 Regulatory Compliance (CE, EN 40, RoHS certified)
🔹 Cost Efficiency (15% lower TCO than European alternatives)


7. Project Gallery

(Hypothetical captions for visual elements)
📸 Image 1: Nighttime comparison – old vs. new lighting
📸 Image 2: Close-up of custom emblem casting
📸 Image 3: Installation team at Plaça de l’Ajuntament


8. Technical Support & Warranty

  • 10-year material warranty

  • Free lighting simulation reports

  • Spare parts guaranteed for 20 years


Keywords:
Cast Aluminum Lamp Posts Spain, Valencia Street Lighting Project, Marine-Grade Lamp Posts, Custom Lighting Solutions, Hengsheng European Projects, Sustainable Urban Lighting

Contact Our Spanish Market Team:
📞 +8613833705565
📧 admin@hengshengcasting.com

If you want to learn more about the respective advantages of aluminum lamp posts and cast iron lamp posts, please feel free to check out “Cast Iron vs. Aluminum Light Poles: How to Choose the Right Material”.

How Hengsheng’s Custom Cast Aluminum Lamp Posts Transformed Spain’s City

Why Choose Hengsheng Casting?

37 Years of Excellence in Casting Manufacturing

Industry Pioneer

Established in 1988, first Chinese foundry supplying outdoor garden and municipal products to Europe and America.

Expert Leadership

Founder with 60 years of foundry experience maintains rigorous production standards.

Engineering Expertise

10 professional and experienced engineers on staff.

Scale & Capacity

40,000m² facility, 128 employees, ¥100M annual sales, 18,000+ containers exported.

Quality Certified

ISO9001:2015 certified with strict quality control from mold design to production.

Premium Materials

International standard raw materials ensuring product quality compliance.

Global Partnerships

Collaboration with 20+ international municipal product manufacturers.

Custom Solutions

Customization services with confidentiality agreements to protect client designs.

Warranty & Support

Comprehensive after-sales warranty and customer support services.

Partnership Philosophy

Commitment to mutual growth and development as strategic partners.

Trusted by global partners for premium quality, reliable delivery, and exceptional craftsmanship since 1988.

Packaging & Delivery

Professional packaging ensures safe delivery worldwide

Professional Packaging Process

Packaging Features

  • Weather-resistant materials
  • Foam protection & corner guards
  • Custom wooden crates available
  • Clear labeling & markings
  • Stackable design
Standard Packaging
  • Corrugated carton boxes
  • Plastic corner protectors
  • Waterproof wrapping
  • Anti-rust treatment
Export Packaging
  • Wooden crates (fumigated)
  • Steel strapping
  • Shock-absorbent foam
  • Moisture barrier
Delivery Options
  • FOB / CIF / DDP terms
  • 20ft / 40ft containers
  • LCL shipments available
  • Door-to-door service

Expert Insights: Municipal Casting FAQs

Common questions about our products and services

T/T (30% deposit, and 70% of the balance to be paid upon seeing the copy of the bill of lading).

LC at sight plus 30% deposit by T/T.

Yes, we can provide material samples free of charge, but we don't bear the freight.

We will protect your own design and sign the confidentiality agreement with you.

Yes, we provide custom made service.

For custom orders, these items may also be ordered by calling or emailing us. Please include:

  • All specifications
  • Attached pictures or drawings (if needed)
  • Your design specifications

Designers and custom builders welcome.

By sea freight

Generally, it's from Tianjin Port, and the port can be chosen based on customer requirements.

Still have questions?

Our team is ready to assist you with any additional inquiries.

Similar Products

Compare with related municipal Cast Aluminum Lamp Posts