Disneyland Paris Expansion: Themed Cast Iron Lighting Poles Production

Tired of ordinary cast iron lighting poles that rust or look out of place in themed environments? So was Disneyland Paris – until they partnered with us! For their latest expansion, we delivered: ✨ Custom outdoor light poles with storybook-perfect designs ⚡ Military-grade durability (tested for 90mph winds & 2M+ visitors/year) 🎨 Flawless theming across 500+ units Proven in the world’s most demanding theme park infrastructure – now available for your projects!
Disneyland Paris Expansion: Themed Cast Iron Lighting Poles Production

The Challenge: Creating Enchantment Through Engineering

When Disneyland Paris planned its latest expansion, they needed lighting that would:
✨ Blend seamlessly with storybook aesthetics
⚡ Withstand 2+ million annual visitors
🌧️ Brave Paris’ unpredictable weather
…all while maintaining that “Disney-perfect” finish.

Enter Hengsheng Casting – where engineering meets enchantment.


Why Our Cast Iron Lighting Poles Were Chosen

1. Themed to Perfection

  • Custom designs matching each land’s unique character (from Sleeping Beauty spires to Ratatouille-inspired bistro poles)

  • Patina finishes that look authentically aged (without actual weathering)

  • 3D prototyping for precise theming accuracy

2. Built for Theme Park Demands

  • Reinforced internal structures to prevent guest collisions

  • Anti-slip base plating for rainy days

  • UL-certified electrical compartments

3. Disney-Level Quality Control

  • Each pole hand-inspected for “visible from 3 feet/3 inches” standards

  • Smudge-resistant powder coating

  • Dedicated production line to maintain color consistency across 500+ units


The Production Journey

Phase 1: Design Magic

  • Collaborated with Disney’s Imagineering team on 17 unique pole designs

  • Created scaled models for wind tunnel testing

Phase 2: Castle-Worthy Craftsmanship

  • Used G25 cast iron for optimal strength-to-weight ratio

  • Implemented our proprietary “Triple-Coat” weatherproofing system

Phase 3: Timely Delivery

  • Shipped in 8 batches with custom crating to prevent transit scratches

  • On-site assembly teams trained in Disney safety protocols


Results That Sparkled

✅ 532 themed lighting poles installed across Fantasyland and Marvel zones
✅ Zero defects reported after 18 months of operation
✅ Selected for Disney’s 2025 Frozen-themed expansion


Your Turn to Create Magic

Whether you’re working on:

  • Theme parks

  • Historic district renovations

  • High-end resort developments

…our cast iron lighting poles deliver:
🔮 Custom designs – From Victorian to futuristic
🛡️ Military-grade durability – Tested to withstand 90mph winds
🎨 Finish guarantees – Color-matching with 5-year warranty

Request samples of our Disney-proven lighting solutions today!

Disneyland Paris Expansion: Themed Cast Iron Lighting Poles Production

Why Choose Hengsheng Casting?

37 Years of Excellence in Casting Manufacturing

Industry Pioneer

Established in 1988, first Chinese foundry supplying outdoor garden and municipal products to Europe and America.

Expert Leadership

Founder with 60 years of foundry experience maintains rigorous production standards.

Engineering Expertise

10 professional and experienced engineers on staff.

Scale & Capacity

40,000m² facility, 128 employees, ¥100M annual sales, 18,000+ containers exported.

Quality Certified

ISO9001:2015 certified with strict quality control from mold design to production.

Premium Materials

International standard raw materials ensuring product quality compliance.

Global Partnerships

Collaboration with 20+ international municipal product manufacturers.

Custom Solutions

Customization services with confidentiality agreements to protect client designs.

Warranty & Support

Comprehensive after-sales warranty and customer support services.

Partnership Philosophy

Commitment to mutual growth and development as strategic partners.

Trusted by global partners for premium quality, reliable delivery, and exceptional craftsmanship since 1988.

Packaging & Delivery

Professional packaging ensures safe delivery worldwide

Professional Packaging Process

Packaging Features

  • Weather-resistant materials
  • Foam protection & corner guards
  • Custom wooden crates available
  • Clear labeling & markings
  • Stackable design
Standard Packaging
  • Corrugated carton boxes
  • Plastic corner protectors
  • Waterproof wrapping
  • Anti-rust treatment
Export Packaging
  • Wooden crates (fumigated)
  • Steel strapping
  • Shock-absorbent foam
  • Moisture barrier
Delivery Options
  • FOB / CIF / DDP terms
  • 20ft / 40ft containers
  • LCL shipments available
  • Door-to-door service

Expert Insights: Municipal Casting FAQs

Common questions about our products and services

T/T (30% deposit, and 70% of the balance to be paid upon seeing the copy of the bill of lading).

LC at sight plus 30% deposit by T/T.

Yes, we can provide material samples free of charge, but we don't bear the freight.

We will protect your own design and sign the confidentiality agreement with you.

Yes, we provide custom made service.

For custom orders, these items may also be ordered by calling or emailing us. Please include:

  • All specifications
  • Attached pictures or drawings (if needed)
  • Your design specifications

Designers and custom builders welcome.

By sea freight

Generally, it's from Tianjin Port, and the port can be chosen based on customer requirements.

Still have questions?

Our team is ready to assist you with any additional inquiries.